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GLOBAL
Improvement Case
Case studies
IMPROVEMENT CASE
Plastic molding workplaces
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Hose interior material wears away, causing holes and requiring frequent hose replacement
Improvement by theme
- Reduced maintenance
- Foreign substance contamination measures
- Improved production efficiency
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Improved wear resistance prevents holes from forming and foreign matter from entering
Improvement by theme
- Reduced time spent on work
- Reduced production problems
- Reduced product loss
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Friction opens up holes in the hose, preventing stable supply of raw materials
Improvement by theme
- Reduced production problems
- Improved production efficiency
- Antistatic measures
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The improved anti-static design shortens cleaning times for greater work efficiency
Improvement by theme
- Reduced time spent on work
- Reduced production problems
- Antistatic measures
Pharmaceutical / Cosmetic / Chemical workplaces
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Switching to a reusable product reduced costs and ensured safety (preventing disconnections)
Improvement by theme
- Reduced production problems
- Reuse
- Cost reduction
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Replacement work is difficult due to the use of dedicated hoses for each product due to concerns about smell transfer
Improvement by theme
- Improved workability
- Reduced time spent on work
- Coloring and odor countermeasures
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Contamination concerns when cleaning pipes can be eliminated, and the complexity of cleaning work is reduced!
Improvement by theme
- Reduced time spent on work
- Enhanced safety
- Foreign substance contamination measures
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Tens of thousands of bolts become charged with static electricity, a hazard to the workerseven after being crushed
Improvement by theme
- Reduced time spent on work
- Enhanced safety
- Antistatic measures
Semiconductor and precision instrument workplaces
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Improved installation efficiency using an open-ended wrench
Improvement by theme
- Reduced time spent on work
- Improved production efficiency
- Piping in tight spaces
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Reduced replacement frequency for even greater cost reductions
Improvement by theme
- Reuse
- Cost reduction
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Damage avoided by preventing incidents caused by hose coupling leaks and disconnections
Improvement by theme
- Reduced production problems
- Cost reduction
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An abrasive compound clogging inside a hose stops the production line
Improvement by theme
- Reduced production problems
- Reduced maintenance
- Improved production efficiency
Food and beverage workplaces
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Cracks have appeared in the steam hose, raising concerns about possible foreign matter intrusion
Improvement by theme
- Improved workability
- Cost reduction
- Foreign substance contamination measures
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Reduced time spent cleaning hoses, and increased both work efficiency and productivity
Improvement by theme
- Reduced time spent on work
- Foreign substance contamination measures
- Improved production efficiency
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Frequent hose replacement with hose assemblies in use means high costs and long lead times for crimped products, requiring countermeasures
Improvement by theme
- Reuse
- Cost reduction
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Removing and reattaching 200 hoses every day for cleaning is a lot of work!
Improvement by theme
- Improved workability
- Reduced maintenance
Machinery manufacturing workplaces
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Inadequately tightened hose clamps can loosen over time and cause leaks
Improvement by theme
- Reduced time spent on work
- Reduced production problems
- Cost reduction
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Sodium bicarbonate used in a cleaning machine causes hoses to wear and is very dangerous
Improvement by theme
- Reduced production problems
- Enhanced safety
- Cost reduction
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Stiff hoses have to be softened with hot water before use
Improvement by theme
- Reduced time spent on work
- Improved production efficiency
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An over-tightened clamp cuts the hose, resulting in a water leak
Improvement by theme
- Reduced time spent on work
- Reduced production problems
- Enhanced safety
Factory equipment piping
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Improved wear resistance prevents holes from forming and foreign matter from entering
Improvement by theme
- Reduced maintenance
- Foreign substance contamination measures
- Reduced product loss
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Hose crimping products are safe, but disposal and cost issues are also problems
Improvement by theme
- Reuse
- Cost reduction
- Improved production efficiency
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Improving productivity by eliminating hose collapse and water leaks from couplings
Improvement by theme
- Reduced time spent on work
- Reduced production problems
- Piping in tight spaces
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Reduced hose degradation and improved production by increasing heat resistance, and increased efficiency by reducing how frequently parts need to be replaced
Improvement by theme
- Improved workability
- Reduced maintenance
- Improved production efficiency