Improvement Case
Case studiesPharmaceutical / Cosmetic / Chemical workplaces

Switching to a reusable product reduced costs and ensured safety (preventing disconnections)

Improvement by theme

Reduced production problems

Reuse

Cost reduction

Fluid/Application

Chemicals and cosmetics

Product name

TOYOCONNECTOR TC3-F

/

TOYOCONNECTOR TC6-F

Product type

Industrial hoses

/

Industrial couplings

Before[ Hose with crimped coupling ]

The customer was using a braid hose crimping product from another manufacturer on piping running from an emulsifier tank to a filling machine. They had previously been fastening it with a hose clamp, but switched to using a crimping product due to an accident where a disconnection occurred and the entire floor was filled with an odor that would not disperse, forcing the customer to stop operations for five days.
However, the coupling also had to be discarded when replacing the crimping product, resulting in added costs.

After[ TOYOFOODS HOSE / TOYOCONNECTOR TC3-F / TOYOCONNECTOR TC6-F ]

The customer viewed a video explaining how our product is reusable and yet prevents disconnection just as well as a crimping product, and began a monitoring trial.
They confirmed the product was safe to use, and were very pleased with it in terms of cost, convenience, and how easy it was to replace. They decided to switch to our product. They also decided to begin replacing all crimping products used in the other lines operating on the same floor.

We provide a wide range of support from selecting ideal products for specific usage conditions to downloading certificates regarding laws and regulations, as well as downloading of materials such as catalogs.

You can download useful materials that address issues such as “leaks and disconnections”, “energy-saving measures”, and “odor and coloration.”

We use videos to introduce the benefits of using products and how to install them, which may be difficult to understand just using text and illustrations.

We have compiled frequently asked questions from customers in the “FAQ” section.

To assist you in making selections, we provide common examples of improvements for hoses and couplings through industry-based case studies.