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GLOBAL
Improvement Case
Case studies
IMPROVEMENT CASE
Plastic molding workplaces
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Significantly increased productivity and safety by preventing hose degradation and coupling disconnection/leakage
Improvement by theme
- Improved workability
- Enhanced safety
- Reduced product loss
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Heat leads to hose collapse, preventing stable supply of raw materials
Improvement by theme
- Reduced production problems
- Foreign substance contamination measures
- Antistatic measures
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Raising the mold temperature causes liquid to leak onto the product, resulting in product defects
Improvement by theme
- Reduced production problems
- Reduced product loss
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Eliminating leakage problems, and making piping work easier and faster
Improvement by theme
- Reduced time spent on work
- Reduced production problems
- Cost reduction
Pharmaceutical / Cosmetic / Chemical workplaces
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Less odor transferred to hoses, less liquid pooling in couplings, and increased work productivity!
Improvement by theme
- Cost reduction
- Reduced maintenance
- Coloring and odor countermeasures
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During tank interior steam washing, cracked hose sheath fragments may fall into the tank, causing foreign matter contamination
Improvement by theme
- Reduced production problems
- Enhanced safety
- Foreign substance contamination measures
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Hose keeps coming off, causing a major loss causing a major loss of liquid concenterate
Improvement by theme
- Reduced production problems
- Reduced product loss
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Costs are high because couplings are discarded at the time of replacement every year!
Improvement by theme
- Reuse
- Cost reduction
Semiconductor and precision instrument workplaces
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Improved installation efficiency using an open-ended wrench
Improvement by theme
- Reduced time spent on work
- Improved production efficiency
- Piping in tight spaces
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Reduced replacement frequency for even greater cost reductions
Improvement by theme
- Reuse
- Cost reduction
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Noise and coupling disconnection caused by vibration eliminated
Improvement by theme
- Reduced production problems
- Cost reduction
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Damage avoided by preventing incidents caused by hose coupling leaks and disconnections
Improvement by theme
- Reduced production problems
- Cost reduction
Food and beverage workplaces
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Machinery vibration causes sanitary beverage hoses to become displaced and make a lot of noise!
Improvement by theme
- Sanitary measures
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Reduced coloration of the hose inner layer for improved work efficiency
Improvement by theme
- Foreign substance contamination measures
- Improved production efficiency
- Coloring and odor countermeasures
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Eliminating leaks from couplings, and improving hose ease-of-use and workability
Improvement by theme
- Improved workability
- Reduced production problems
- Foreign substance contamination measures
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Hard steel wire in spring hoses causes rust issues
Improvement by theme
- Reduced production problems
- Sanitary measures
- Reduced product loss
Machinery manufacturing workplaces
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Eliminating oil leaks due to steel piping cracks caused by vibration, and making site operations easier
Improvement by theme
- Reduced production problems
- Piping in tight spaces
- Noise countermeasures
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Inadequately tightened hose clamps can loosen over time and cause leaks
Improvement by theme
- Reduced time spent on work
- Reduced production problems
- Cost reduction
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Sodium bicarbonate used in a cleaning machine causes hoses to wear and is very dangerous
Improvement by theme
- Reduced production problems
- Enhanced safety
- Cost reduction
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Stiff hoses have to be softened with hot water before use
Improvement by theme
- Reduced time spent on work
- Improved production efficiency
Factory equipment piping
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Resolving trouble caused by hose disconnections from a metal temperature controller to significantly improve productivity!
Improvement by theme
- Reduced production problems
- Piping in tight spaces
- Reduced product loss
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Improved wear resistance prevents holes from forming and foreign matter from entering
Improvement by theme
- Reduced maintenance
- Foreign substance contamination measures
- Reduced product loss
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Hose crimping products are safe, but disposal and cost issues are also problems
Improvement by theme
- Reuse
- Cost reduction
- Improved production efficiency
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Improving productivity by eliminating hose collapse and water leaks from couplings
Improvement by theme
- Reduced time spent on work
- Reduced production problems
- Piping in tight spaces