Product Code: TC3-FG
- RoHS2 Certified
TOYOCONNECTOR TC3-FG Coupling
A coupling for equipment and devices handling foods, beverages, chemicals and the like (Toyox hose genuine couplings)
TOYOCONNECTOR is a hose manufacturer designed coupling exclusively for TOYOX hoses.
(Material: SUS/Cap nuts type/Couplings Specification: Ferrule)
The structure that suppresses fluid accumulation is sanitary. Reduction of leakage and disconnection troubles will increase production efficiency. Reduction of piping work time and standardization of work.
It also allows the fluids to be identified by colors of the couplings, which helps prevent incorrect connection and mixing of different fluids.
It is recommended to select hoses suitable to the specific applications and conditions for improved food safety and productivity.
Important
*The TOYOCONNECTOR is designed as a genuine coupling for Toyox hoses. Toyox makes no guarantee that the TOYOCONNECTOR will function properly if connected to another manufacturer’s hose.
Note: When reusing a TOYOCONNECTOR, apply a commercially available lubricant (an extreme-pressure grease) to the fastener portion before tightening the cap nut.
- Guidance
- Coupling Design Chart
- List of Compatible Hoses
Connection Surface | Connection Method | Inner Diameter for Hose (mm) / Coupling Specification |
---|---|---|
Hose Side | Cap Nut | 15,19,25 |
Device Side | Ferrule | 1S |
Product no. | : | TC3-FG |
---|---|---|
Fluids | : | Air Chemicals Drinking Water Foods Solvents, Paint Oils Water (Non-drinkable) |
Primary Material | : |
SUS |
Materials Detail | : | Nipple: SCS16 (SUS316L equivalent) Cap nut: SCS13 (SUS304 equivalent) Sleeve: Polyacetal Packing: Silicone rubber |
Functionality | : | Easy to installPrevents leakage and disconnectionPrevents liquid poolingReusableStandardization of work |
Certification | : |
RoHS2 (RoHS Revised) Certified |
Feature:
-
Prevents leaks and disconnections
Attaches securely to the hose with a special sleeve construction, eliminating fluid leaks and hose disconnections.
-
Labor savings
Additional tightening is not needed for reduced maintenance.
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Standardization of work (hyojunka)
The cap nut means no bothersome clamp position adjustments or torque control so work can be standardized.
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Sanitary
The shape of the nipple prevents liquid pooling, making it sanitary and perfect for conveying foods and beverages.
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Can be installed on-site
Unlike products requiring tightening, the hose length can be adjusted on-site for easy installation.
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Waste reduction
Coupling units can be reused, reducing waste and cutting costs.
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Risk reduction
This coupling prevents hose problems such as leaks and disconnections due to vibration. If there is an earthquake or other disaster, it is easy to restore everything back to working order.
Related Videos:
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Comparison of pressure resistance and safety
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Comparison of food safety
Worksite Improvement Case Studies
Schematic Drawing | ||||||||||
---|---|---|---|---|---|---|---|---|---|---|
Part Number | Coupling Specs | Dimensions (mm) | Weight | Packing Unit | ||||||
L | φd1 | Width across flats | A | B | C | HEX | g | pc | ||
TC3-FG15-1S | 1S | 58.5 | 13.0 | 24.0 | 50.5 | 43.5 | 23.0 | 31 | 238 | 10 |
TC3-FG19-1S | 1S | 60.5 | 17.0 | 27.0 | 50.5 | 43.5 | 23.0 | 36 | 290 | 10 |
TC3-FG25-1S | 1S | 66.0 | 22.5 | 30.0 | 50.5 | 43.5 | 23.0 | 42 | 392 | 10 |
Cap nut: SCS13 (SUS304 equivalent)
Sleeve: Polyacetal
Packing: Silicone rubber
Compatible Hoses : 19 | Hoses Name | TOYOFUSSO HOSE | ECORON HOSE | TOYOFUSSO-S HOSE | TOYOFUSSO SOFT-S HOSE FFYS | TOYOFUSSO-E HOSE | ECORON-S HOSE | HYBRID TOYOFOODS HOSE | TOYOFOODS HOSE | TOYOFOODS-S HOSE | HYPER TOYORON HOSE | HYBRID TOYORON HOSE | SUPER TOYORON HOSE | TOYOFUSSO SOFT HOSE | TOYORING-F HOSE | TOYORON HOSE | TOYORING HOSE | TOYOSIGNAL HOSE | TOYOSPRING HOSE | HYBRID TOYODROP HOSE | |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Material : SUS | Primary Material | Tetrafluoride Based Fluorine Resin | Polyolefin | Tetrafluoride Based Fluorine Resin | Tetrafluoride Based Fluorine Resin | Tetrafluoride Based Fluorine Resin | Polyolefin | Vinyl | Vinyl | Vinyl | Vinyl | Vinyl | Vinyl | Tetrafluoride Based Fluorine Resin | Vinyl | Vinyl | Vinyl | Vinyl | Vinyl | Vinyl | |
Functionality | Chemical Resistant Cold Resistant Heat Resistant Low Elusion Low Odor No Waste Sorting Required Non-adhesive Oil Resistant (Animal and Vegetables) Oil Resistant (Mineral) Pressure Transparent | Chemical Resistant Flexible Low Elusion Low Odor No Waste Sorting Required Oil Resistant (Animal and Vegetables) Oil Resistant (Mineral) Pressure | Break Proof Chemical Resistant Cold Resistant Heat Resistant Low Elusion Low Odor Non-adhesive Oil Resistant (Animal and Vegetables) Oil Resistant (Mineral) Pressure Transparent Vacuum | Chemical Resistant Flexible Heat Resistant Low Elusion Low Odor Non-adhesive Oil Resistant (Animal and Vegetables) Oil Resistant (Mineral) Pressure Transparent Vacuum | Anti Static Chemical Resistant Cold Resistant Heat Resistant Low Elusion Low Odor No Waste Sorting Required Non-adhesive Oil Resistant (Animal and Vegetables) Oil Resistant (Mineral) Pressure Transparent | Break Proof Chemical Resistant Flexible Low Elusion Low Odor Oil Resistant (Animal and Vegetables) Oil Resistant (Mineral) Pressure Vacuum | Break Proof Flexible Heat Resistant No Waste Sorting Required Oil Resistant (Animal and Vegetables) Oil Resistant (Mineral) Pressure Transparent | Flexible Heat Resistant No Waste Sorting Required Oil Resistant (Animal and Vegetables) Oil Resistant (Mineral) Pressure Transparent | Break Proof Flexible Heat Resistant Oil Resistant (Animal and Vegetables) Oil Resistant (Mineral) Pressure Transparent Vacuum | Flexible Heat Resistant No Waste Sorting Required Oil Resistant (Animal and Vegetables) Oil Resistant (Mineral) Pressure Transparent | Break Proof Flexible No Waste Sorting Required Pressure Transparent | Flexible No Waste Sorting Required Pressure Transparent | Chemical Resistant Flexible Heat Resistant Low Elusion Low Odor No Waste Sorting Required Non-adhesive Oil Resistant (Animal and Vegetables) Oil Resistant (Mineral) Pressure Transparent | Break Proof Flexible Heat Resistant No Waste Sorting Required Oil Resistant (Animal and Vegetables) Oil Resistant (Mineral) Pressure Transparent Vacuum | Flexible No Waste Sorting Required Pressure Transparent | Break Proof Flexible No Waste Sorting Required Pressure Transparent Vacuum | Flexible High Pressure Resistant No Waste Sorting Required Pressure | Break Proof Flexible Pressure Transparent Vacuum | Anti Condensation Break Proof Flexible No Waste Sorting Required Pressure | ||
Product no. | FF | EC | FFS | FFYS | FFE | ECS | HTF | TFB | TFS | HPT | HTR | ST | FFY | TGF | TR | TG | TSG | TS | HTD | ||
Certification | FDARoHS2 Certified | RoHS2 Certified | FDARoHS2 Certified | FDARoHS2 Certified | FDARoHS2 Certified | RoHS2 Certified | RoHS2 Certified | FDARoHS2 Certified | FDARoHS2 Certified | RoHS2 Certified | RoHS2 Certified | RoHS2 Certified | FDARoHS2 Certified | FDARoHS2 Certified | RoHS2 Certified | RoHS2 Certified | RoHS2 Certified | RoHS2 Certified | RoHS2 Certified | ||
Product Code | Compatible Hoses Inner Diameter(mm) | Coupling Specification | |||||||||||||||||||
TC3-FG15-1S | 15 | 1S | ◯ | ◯ | ◯ | - | ◯ | - | ◯ | ◯ | - | ◯ | ◯ | ◯ | ◯ | ◯ | ◯ | ◯ | ◯ | ◯ | ◯ |
TC3-FG19-1S | 19 | 1S | ◯ | ◯ | ◯ | ◯ | ◯ | - | ◯ | ◯ | - | ◯ | ◯ | ◯ | ◯ | ◯ | ◯ | ◯ | ◯ | ◯ | ◯ |
TC3-FG25-1S | 25 | 1S | ◯ | ◯ | ◯ | ◯ | ◯ | ◯ | ◯ | ◯ | ◯ | ◯ | ◯ | ◯ | ◯ | ◯ | ◯ | ◯ | ◯ | ◯ | ◯ |
* The replacement parts for the TC3-FG are the same as for the TC3-F, TC3-CS.
Replacement Sleeve Set | ||
---|---|---|
Part Number | Compatible TOYOCONNECTOR Part Number | Packing Unit |
pc | ||
TC3-F15-RSS | TC3-FG15 | 10 |
TC3-F19-RSS | TC3-FG19 | 10 |
TC3-F25-RSS | TC3-FG25 | 10 |
Sleeve : Polyacetal
Packing : Silicone rubber
Attachment Method
1 | Twist the cap nut to remove it from the nipple. | |
2 | Pass the hose through the cap nut and then the TC3-FG sleeve with packing. | |
3 | Insert the hose into the nipple. For best results, use the table at right to find the correct hose insertion length and mark the hose before inserting. As shown in the figure at right, there is a small hole that can be used to check when the hose is inserted to the proper length. |
|
4 | As shown in Fig. 1, use a monkey or motor wrench to fasten the flat part of the nipple, and tighten until there is no gap between the nipple and the cap nut. |
Attachment Tool
Use a wrench such as a regular adjustable or monkey wrench to finish tightening. Do not, however, use a pipe wrench as it will damage the nut portion.