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GLOBAL
Improvement Case
Case studies
IMPROVEMENT CASE
Plastic molding workplaces
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Eliminating leakage problems, and making piping work easier and faster
Improvement by theme
- Reduced time spent on work
- Reduced production problems
- Cost reduction
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Hose interior material wears away, causing holes and requiring frequent hose replacement
Improvement by theme
- Reduced maintenance
- Foreign substance contamination measures
- Improved production efficiency
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Improved wear resistance prevents holes from forming and foreign matter from entering
Improvement by theme
- Reduced time spent on work
- Reduced production problems
- Reduced product loss
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Friction opens up holes in the hose, preventing stable supply of raw materials
Improvement by theme
- Reduced production problems
- Improved production efficiency
- Antistatic measures
Pharmaceutical / Cosmetic / Chemical workplaces
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Costs are high because couplings are discarded at the time of replacement every year!
Improvement by theme
- Reuse
- Cost reduction
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Cleaning hoses with hot solutions causes them to break, decreasing work efficiency
Improvement by theme
- Improved workability
- Reduced production problems
- Improved production efficiency
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Static electricity causes powder to stick to the hose, reducing production efficiency
Improvement by theme
- Enhanced safety
- Improved production efficiency
- Antistatic measures
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Switching to a reusable product reduced costs and ensured safety (preventing disconnections)
Improvement by theme
- Reduced production problems
- Reuse
- Cost reduction
Semiconductor and precision instrument workplaces
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Improved installation efficiency using an open-ended wrench
Improvement by theme
- Reduced time spent on work
- Improved production efficiency
- Piping in tight spaces
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Reduced replacement frequency for even greater cost reductions
Improvement by theme
- Reuse
- Cost reduction
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Noise and coupling disconnection caused by vibration eliminated
Improvement by theme
- Reduced production problems
- Cost reduction
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Damage avoided by preventing incidents caused by hose coupling leaks and disconnections
Improvement by theme
- Reduced production problems
- Cost reduction
Food and beverage workplaces
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Parts replaced to prevent hose disconnections and leaks from couplings, in order to help prevent work-related burn injuries
Improvement by theme
- Reduced production problems
- Enhanced safety
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Fluid leakage in a high-temperature (80°C) vacuum environment
Improvement by theme
- Enhanced safety
- Specification comparison
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Less color migration (coloration) in the hose and reduced cleaning time
Improvement by theme
- Foreign substance contamination measures
- Improved production efficiency
- Coloring and odor countermeasures
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Issues caused by clamps were eliminated, enabling stable production
Improvement by theme
- Reduced production problems
- Cost reduction
- Improved production efficiency
Machinery manufacturing workplaces
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Eliminating oil leaks due to steel piping cracks caused by vibration, and making site operations easier
Improvement by theme
- Reduced production problems
- Piping in tight spaces
- Noise countermeasures
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Inadequately tightened hose clamps can loosen over time and cause leaks
Improvement by theme
- Reduced time spent on work
- Reduced production problems
- Cost reduction
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Sodium bicarbonate used in a cleaning machine causes hoses to wear and is very dangerous
Improvement by theme
- Reduced production problems
- Enhanced safety
- Cost reduction
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Stiff hoses have to be softened with hot water before use
Improvement by theme
- Reduced time spent on work
- Improved production efficiency
Factory equipment piping
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Resolving trouble caused by hose disconnections from a metal temperature controller to significantly improve productivity!
Improvement by theme
- Reduced production problems
- Piping in tight spaces
- Reduced product loss
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Improved wear resistance prevents holes from forming and foreign matter from entering
Improvement by theme
- Reduced maintenance
- Foreign substance contamination measures
- Reduced product loss
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Hose crimping products are safe, but disposal and cost issues are also problems
Improvement by theme
- Reuse
- Cost reduction
- Improved production efficiency
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Improving productivity by eliminating hose collapse and water leaks from couplings
Improvement by theme
- Reduced time spent on work
- Reduced production problems
- Piping in tight spaces