Improvement Case
Case studiesFood and beverage workplaces

Issues caused by clamps were eliminated, enabling stable production

Improvement by theme

Reduced production problems

Cost reduction

Improved production efficiency

Fluid/Application

Food and beverage

Product name

TOYOCONNECTOR TC3-F

/

TOYOCONNECTOR TC6-F

Product type

Industrial hoses

/

Industrial couplings

Before[ PVC braided hose / Threaded hose nipple / Hose clamp ]

A factory that produces food products uses hoses in various areas, such as production lines. All of these were assembled with barb fittings and fastened with clamps.
There was an incident where the tip of a worker's glove got shredded while the worker was fastening a clamp, and the pieces ended up in products. The problem was detected and averted before the products were shipped, but we designed clampless hoses to solve this issue in future.

After[ TOYOFOODS HOSE / TOYOCONNECTOR TC3-F / TOYOCONNECTOR TC6-F ]

We decided to use TOYOCONNECTOR to create clampless hoses that would prevent production issues like this, and monitored the new structure, including confirming that this structure would not need require disassembly cleaning. This structure eliminated the issues caused by fastening the hose clamp, so we also began to adopt it for other filling machines and water hoses for cleaning. It also reduces cleaning work as disassembly cleaning is no longer needed, which improves production efficiency.

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You can download useful materials that address issues such as “leaks and disconnections”, “energy-saving measures”, and “odor and coloration.”

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To assist you in making selections, we provide common examples of improvements for hoses and couplings through industry-based case studies.